Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

Physical Modeling and Real-time Recording of Fracture Propagation in Geo-materials Using a Fracture Capture Simulator

Technology Category/Market

Energy, Civil engineering – Geomaterials

Applications Energy- subsurface energy extraction, Oil and gas.

Market – Global hydraulic fracturing market is valued at USD 35.38 B in 2022 and is forecasted to reach a value of USD 61.72 B by 2030 with a 7.20% CAGR.

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Targeted Industries

Watermarking IP design,

Electronic circuits

Problem Statement & Unmet Need

  • Controlling the fracture propagation is one of the most challenging engineering problems especially in the oil and gas sector.
  • Predicting the fracture orientation becomes more complex when the medium is non-homogeneous and anisotropic while also possessing a non-linear material response.
  • One such medium is the porous reservoir which has high leak-off potential whose fracturing behaviour is not clearly understood.
  • Thus, a novel testing technique is adopted to simulate the ground conditions in the laboratory and study the instability characteristics of geo-materials.

Technology

  • Fracture capture simulator (Fig.1) capable of applying true anisotropic boundary stress, injecting fluid at a predefined flow rate and viscosity while imaging fracture propagation is provided.
  • Pressure profiles (Fig. 2) and progression of fracture (Fig. 3) are recorded simultaneously during fluid injection process on specimens subjected to different boundary stresses.
  • The fracture initiation and evolution are analyzed using image processing, to provide information on fracture area/ orientation, volume change of the specimen and expansion velocities evolution with respect to time during the injection event.

Experiment Setup:

  • Fracture capture simulator consists of a top metal cap which houses an injection tube through which the fracturing fluid is injected into the porous geo-material at a predefined flow rate/ pressure.
  • To apply two different horizontal stresses on the specimen, a specially designed bladder holder housing four bladders is used.
  • The bottom slab is made of transparent Perspex where the specimen is placed, in order to capture the fracture initiation and propagation.
  • The imaging setup including the high-speed camera will be placed in-between the reaction columns to image the fracture propagation real-time after application of anisotropic stresses and injecting the fluid.
  • A suite of 6 tests (3 cross-isotropic, 3 anisotropic) Fig. 3 have been performed to demonstrate that these experiments are repeatable.

Key Features/Value Proposition

  1. Applying 3D anisotropic stress field.
  2. Real-time imaging of fracture initiation & propagation during fluid injection using imaging tools.
  3. Cost efficient (compared to Neutron or CT imaging).
  4. Representative specimen dimensions.
Questions about this Technology?

Contact for Licensing

Research Lab

Prof. Ramesh Kannan Kandasami

Department of Civil Engineering

Intellectual Property

  • IITM IDF Ref. 2343
  • IN 430818 – Patent Granted

Technology Readiness Level

TRL – 4

Experimentally validated in lab.

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