Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

Processing of the Bimodal Ultrafine Grained Microalloyed Dual Phase Steel Sheets

Categories for this Invention

Technology: Ultrafine Grained Micro alloyed Dual Phase Steel Sheets

Category: Advance Material & Manufacturing

Industry: Steel Processing and manufacturing

Application: Automobile application

Market: The global market size was valued at USD 70.72 billion in 2022 and is projected to reach USD 115.80 billion by 2030, growing at a CAGR of 6.54% from 2023 to 2030

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Problem Statement

  • The Steel processing industry needs to produce high-strength steels through optimization of steel chemsitry, process parameters and microstructure.
  • Dual phase steels are popular for automotive applications due to their strength and formability. Grain refinement is the only method that improves strength and toughness.
  • Ultrafine grained dual phase steels with ferrite grain sizes less than 1 µm are gaining attention for their high strength, ductility, and low transition temperature.
  • The invention aims to enhance uniform elongation and strain hardening of ferrite-pearlite micro alloyed steel for automotive applications.

Technology

  • Processing of bimodal ultrafine grained microalloyed dual phase steel sheet, the said steel sheet

(i) Normalization

  • Normalization of a hot rolled microalloyed steel plate of 6 mm thickness at 930°C for 30 minutes to remove the pearlite banding

(ii) Warm rolling

  • Warm rolling of normalized steel to a true strain of 2.4 in thickness

(iii) Intercritical annealing

  • Intercritical annealing of warm rolled sheet at 700 – 800°C for 2 – 3 minutes in salt bath furnace followed by water quenching to room temperature,
  • steel sheet is characterized by a heterogeneous grains of fine and ultrafine ferrite microstructure and
  • Martensite dual phase steel, comprising a mixture of 50 vol. % to 85 vol. % of polygonal ferrite dispersed with 15 vol. % to 50 vol. % of colonies of lath martensite and 2-4 nm niobium carbonitrides (Nb(C, N)) and vanadium carbonitrides (V(C, N)) precipitates,
  • where the chemical composition of the microalloyed steel in wt% is C (0.12 – 0.20), Si (0.2 – 0.45), Mn (1.0 -2.0), Nb (0.015 -0.03), V (0.05 – 0.08), S (0.006 – 0.008), P (0.009 – 0.013), N (0.009 – 0.012) and the remaining is Fe.

Key Features / Value Proposition

Ferrite Grains Size

  • Ultrafine ferrite grains: 0.5-1 µm,
  • Fine ferrite grains: 1-5 µm,
  • percentages:60-70%,30-40% respectively.

Processed steel sheet thickness:

  • Thickness of  0.5 mm.

Tensile strength

  • Range of 1200-190 MPa

Uniform elongation

  • Range of 16-25%.

Ultimate tensile strength and
uniform
elongation product

  • Range  over 23000 MPa%.

Application

  • Processes bimodal ultrafine grained microalloyed dual phase steel sheets for automotive applications.
  • Utilizes methods like warm rolling and intercritical annealing.
  • Offers simple working procedure and industrially scalable prospects.

Performance

  • Exhibits excellent formability,
  • High tensile strength,
  • High uniform elongation,
  • Superior toughness,
  • Workability and weldability.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. S Sankaran & V.Subramanya sarma

Department of Metallurgical and Materials Eng.

Intellectual Property

  • IITM IDF Ref.1138

  • Patent No: IN 343171

Technology Readiness Level

TRL- 3

Experimental Proof of concept;

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