Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

Synthesis of Highly Nitrogen Doped Carbon Nanostructures

Technology Category/Market

Technology: Synthesis of highly nitrogen doped carbon nanostructures

Category: Micro & Nano Technologies

Industry: Advanced material

Application: Clean energy

Market: The global market size was valued at USD 70.72 billion in 2022 and is projected to reach USD 115.80 billion by 2030, growing at a CAGR of 6.54% from 2023 to 2030.

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Problem Statement

  • Nitrogen doped carbon nanostructures are promising for energy applications due to their high surface area, electrical conductivity, mechanical strength, thermal and chemical stability.
  • Synthesis methods include polymerizing solid precursors at 450-700°C and chemical vapor deposition at 950-1050°C.
  • In-situ preparation methods include high-temperature pyrolysis and pyrolysis at 600-1100°C.
  • The study proposes a method for synthesizing highly nitrogen doped carbon nanotubes and graphitic carbon nitride g-C3N4 simultaneously, without the need for hazardous ammonia gas or liquid injection.

Technology

Key Features/Value Proposition

“Recovering Pure N-CNTs”

  • Dissolving catalyst in concentrated nitric acid medium.

Precursor Selection Method

  • Selects from nontoxic nitrogenous materials.
  • Examples: melamine, dicyandiamide, thiourea, urea, guanidine hydrochloride.

Catalyst Method Overview

  • Utilizes metal nanoparticles.
  • Catalyzes metal alloys, oxides, hydroxides.

Nanoparticle Selection Method

  • Selects nanoparticles from metals (Fe, Ni, Co, Mo).
  • Combines metal alloys (Fe-Sn, Fe-Mo, Fe-Ni, ZrMnNi0.5Fe0.5, ZrMnFeNiCo).
  • Combines metal oxides (Fe304, NiO).
  • Combines metal hydroxides (Co(OH)2 or Ni(OH)2).

Synthesizing N-CNTs

  • Uniform diameter with 20 nm outer diameter.
  • Variance within 10%.

Synthesized N-CNTs: Bamboo-like Structure

  • d spacing of 0.34 nm.
  • Highly nitrogenized with 12 ± 3% N.
  • Currently amended method.

Heating g-C3N4 to Decompose to Ammonia and Hydrocarbons

  • Heats g-C3N4 to 800-1000 °C.
  • Ammonia and hydrocarbons react to form N-CNTs on catalyst surface.
Questions about this Technology?

Contact for Licensing

Research Lab

Prof.Ramaprabhu S

Department. of Physics

Intellectual Property

  • IITM IDF Ref. 1411

  • Patent No: IN 325804

Technology Readiness Level

TRL- 3

Experimental proof of concept

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