Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras
Ultrasonic Milling Machine
Categories for this Invention
Category- Ultrasonic Machining, Advance Material & Manufacturing
Applications– Ceramic Component Manufacturing, Medical Device
Industry- Precision Engineering, Medical Devices
Market – Ultrasonic Machining Services Market is projected to reach USD 130.56 Billion by 2031, growing at a CAGR of 8.54% during 2024-2031.
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Problem Statement
- Conventional ultrasonic milling machine edges are expensive and time-consuming to manufacture, especially for small and thin-walled parts.
- Current machining edges require skilled operation and fragile tools to achieve sharp geometries.
- There is a need for a modular machining edge design to reduce manufacturing costs and time.
Technology
- The invention introduces a modular machining edge for ultrasonic milling machines, composed of at least two or three separate elements, making it easier to manufacture, assemble, and replace parts.
- The separate elements (threading, adapter, and profile) are made from various materials like aluminum, steel, and titanium, allowing for tailored properties depending on the cutting application.
- By separating the machining edge into smaller, easily producible components, the invention reduces manufacturing complexity, cost, and time compared to traditional single-piece machining edges.
Key Features / Value Proposition
1. Modular Design Efficiency:
- Reduces production complexity and enables easy replacement of worn components, enhancing operational efficiency.
2. Material Customization
- Allows for tailored machining edge materials (aluminum, steel, titanium) to suit specific cutting applications, improving performance and durability.
3. Cost Reduction
- The integration of multiple smaller elements lowers manufacturing costs and simplifies the production process.
4. Enhanced Precision
- Use of advanced machining techniques like EDM, laser cutting, and CNC ensures high precision in the production of complex profiles.
5. Versatile Application
- Suitable for milling a wide range of brittle and hard-to-cut materials, including ceramics, with adaptability to various shapes and profiles.
6. Ease of Assembly
- Modular components can be easily assembled using adhesives, soldering, or welding, reducing downtime and maintenance efforts.
Questions about this Technology?
Contact For Licensing
sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in
Research Lab
Prof. Ravi Kumar N V
Department of Metallurgical and Materials Engineering
Intellectual Property
- IITM IDF Ref. 2453
- IN 509345 – Patent Granted
Technology Readiness Level
TRL – 4
Technology validated in lab scale.