Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

Deep Lip Twin Chamber: Diesel Engine Combustion Bowl (DLTCCB)

Technology Category/Market

Energy – Internal Combusion Engines, Diesel Engines

Applications – Automotives, Engine manufacturing

Market The Global Diesel Power Engine Market size was estimated at USD 9.37 Billion in 2021 and is anticipated to grow at a CAGR of 4.81% from 2023 to 2030 to reach USD 14.30 Billion by 2030.

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Problem Statement

  • The combustion bowl is one system which plays an important role in providing the right kind of air motion with respect to the fuel sprays and also in ensuring that the combustion process will be complete with low levels of pollutants being emitted.
  • In order to achieve these, the air or fuel in the combustion bowl should not remain stagnant. Instead, they must be moved around the bowl with enough turbulence to prevent the fuel from forming over-rich and under-lean pockets thereby improving fuel utilization and reducing in-cylinder pollutants. This can be achieved by charge motion within the cylinder, which is of two main types; swirl and squish in any engine. The combustion bowl should also divide the fuel so that it reaches all areas so that the air inside is utilized well.
  • The combustion bowl of the type shown in Fig. 1, is called the re-entrant bowl. Currently, variants of the re-entrant type of combustion bowl are widely used across all industrial and automotive diesel engines.
  • However, it is widely believed that the re-entrant bowl has reached its full potential and cannot cater to future emission norm requirements. Thus, the time has come to rethink and come up with a new combustion bowl that can outperform the current design.

Technology

  • The invention present a solution with a novel deep lip twin chamber diesel engine combustion bowl (DLTCCB) design for improved combustion and performance of a direct injection (DI) diesel engine.

DESIGN

The novel combustion bowl design includes:

  • A lower chamber forming a primary combustion zone and;
  • An upper chamber forming a secondary combustion zone.
  • The lower chamber has a first curved profile that ends in a first inward curved lip-like projection of a wall of the bowl.
  • The upper chamber has a second curved profile (112) that ends in a second inward curved lip-like projection of the bowl.
  • The second lip-like projection has a smaller radius than the first lip-like projection.

Key Features/Value Proposition

  • The most important feature is the deep lip that divides the DLTCCB into two bowls, one over the other. This deep lip splits the fuel plume into two halves. Half of the fuel, in a spray plume, goes into the upper bowl and rest goes into the lower bowl.
  • This helps in better spreading of the fuel and in increasing its contact with the air inside the bowl. It eventually helps in better air utilization and enables the formation of leaner mixtures than with the re-entrant bowl.

ADVANTAGES

  • The DLTCCB design forms more homogeneous and lean mixtures, is thus able to simultaneously reduce NOx, Soot, HC and CO emissions, better than the existing re-entrant bowl using optimized injection timings.
  • The comparison of HC and CO emissions between the re-entrant and DLTCCB, shown in Table 1 indicates very high reductions in both HC and CO emissions.
  • The combustion bowl may be incorporated into the piston of a diesel engine.
  • The DLTCCB can substitute the existing combustion bowls in all diesel engines across all industrial and automotive applications.
Questions about this Technology?

Contact for Licensing

Research Lab

Prof. Ramesh. A,

Department of Mechanical Engineering.

Intellectual Property

  • IITM IDF Ref. 2227
  • IN 427136 – Patent Granted

Technology Readiness Level

TRL- 4

Technology experimentally validated in lab scale.

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