Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

A Rear Underrun Protection Assembly of a Vehicle and a Vehicle thereof

Technology Category/Market

Technology: A Rear Underrun Protection Assembly of a Vehicle and a Vehicle Thereof

Category: Automobile & Transportation

Industry: Automotive

Application: Safety Mechanism for Heavy vehicles

Market: The global market size is estimated to be USD 82.80 Billion in 2017 and is projected to grow to USD 169.46 Billion by 2025, at a CAGR of 9.36%

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Problem Statement

  • Heavy vehicles with high ground clearance pose a significant risk to road traffic safety, as they may jam during rear collisions, potentially causing catastrophic injuries to the smaller vehicle’s driver and passengers.
  • Rear underrun protection devices (RUPD) protect vehicles from rear collisions, but small vehicle pillars can break during impact, posing a serious threat to drivers and passengers.
  • Conventional RUPDs fail to reduce impact/forces, causing collisions between heavy vehicles and smaller ones, posing a risk to passenger safety.
  • The disclosure aims to address any limitations or issues linked to conventional mechanisms.

Technology

  • The RUP assembly includes a displacement mechanism connected to the vehicle’s chassis.
  • The mechanism includes a housing, damping member, and plunger, mounted in the vehicle’s lengthwise direction.
  • The housing accommodates a shock-absorbing material and has a linkage mechanism that pivots the RUP relative to the chassis and displaces the plunger to absorb shock.
  • The RUP also includes a resilient member and a height adjustment mechanism that adjusts the RUP’s height relative to the chassis.
  • The mechanism is operable by a handle connected to the chassis.

Key Features/Value Proposition

Displacement Mechanism Overview

  • Housing
  • Damping member
  • P plunger

Housing Design for Damping Member

  • Engages and deforms damping member.
  • Connects rear underrun protection member to chassis.
  • Accommodates shock-absorbing material

Linkage Mechanism in Cars

  • P pivots rear underrun protection member.
  • Displaces plunger for shock absorption.

Resilient Member Connection

  • Connected to first link end.
  • Part of plunger

Height Adjustment Mechanism

  • Coupled to first link.
  • Adjusts rear underrun protection member’s height.
  • Relative to chassis.

Resilient Member in Plunger Assembly

  • Restrictes plunger displacement to predetermined tension.
  • Connects to chassis on both sides.
Questions about this Technology?

Contact for Licensing

Research Lab

Prof. Jayaganthan

Department of Eng Design

Intellectual Property

  • IITM IDF Ref. 2590

  • Patent No: IN 548892

Technology Readiness Level

TRL- 2

Technology concept formulated

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