Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

An Internal Combustion Engine Combustion Chamber with Baffles to Control In-Cylinder Flows

Categories for this Invention

Technology: Addition of Baffles to the combustion chamber of an IC engine. Category: Automobile & Transportation

Industry: Automotive

Application: IC Engine

Market: The global market size of (IC) engine was valued at USD 321.6 Billion in 2023 and is expected to reach USD 485.1 Billion by 2032 at a CAGR of 4.7%.

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Problem Statement

  • Global efforts are being made to enhance the performance and emission characteristics of internal combustion engines, a crucial tool in the automotive industry.
  • The combustion system, influenced by in-cylinder fluid dynamics, affects performance, emission control, and fuel economy.
  • Techniques include directed and helical ports, valve shrouding, and piston profile modifications.
  • However, these methods can increase manufacturing costs, reduce efficiency, and increase emissions.
  • The goal is to improve performance and reduce engine knock without increasing costs.

Technology

  • An internal combustion engine consists of a cylinder and piston, with a combustion chamber shaped by baffles that divide incylinder flow into multiple zones, each with a separate vortex.

Baffles:

  • Structure : Fin Type
  • Types : Radial and circumferential.
  • Function:Divide the entire in-cylinder flow into four regions, each with its own in-cylinder flow.

Combustion Chamber:

  • During combustion, the baffles – fin-like structures steer the combustion waves in the longitudinal direction by dividing the global flow into zonal-wise flows.
  • During the compression stroke, baffles partition a single tumble, confining the air-fuel combination in the combustion chamber regions.
  • By rerouting radioactive combustion waves in a longitudinal direction, they improve the efficiency of internal combustion engines.
  • Combustion chamber baffles stratify the dispersion of the air-fuel mixture and lessen wall wetness.

Key Features / Value Proposition

  • Reduce engine knock in petrol, diesel, gasoline direct injection, homogeneous charge compression ignition, and all other types of internal combustion engines.
  • Enhancement of in-cylinder flows in an internal combustion engine, improving air-fuel mixing and mixture distribution, and reducing spark ignition engine knocking.
  • It does not affect combustion chamber space because of its compact size and shape.
  • Increased air-fuel mixing and mixture distribution, lessen spark ignition engine knocking, and improved in-cylinder flows in internal combustion engines.
  • Increases the efficiency of combustion, which boosts engine performance.
  • The baffles also divide a single tumble during the compression stroke into many, limiting the air-fuel mixture distribution.
  • At 1000 rev/min and 30 bar fuel injection pressure, EWB’s thermal efficiency and effective pressure improve by 9.1% and 3%, respectively, while CO and HC emissions decrease by 38.5% and 85%.
  • It helps possibility of combustion even at lower engine speeds.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. J. M. Mallikarjuna

Department of Mechanical Engineering.

Intellectual Property

  • IITM IDF Ref. 2594
  • Patent No: IN 533958

Technology Readiness Level

TRL-4

Experimentally validated in Lab

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