Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

A Method of Preparing Palladium Dendrites on Carbon Nanotubes

Technology Category/Market

Chemical Engineering: Process design, Reaction Industry: Fuel cell, Reactor Design, Chemical mfg.  Applications: Organic synthesis, hydrogen storage

Market: The global Palladium Catalyst market size was  valued at USD 547.99 M in 2022, expected with CAGR of  4.79%, reaching USD 725.68 million by 2028.

Image

Problem Statement

  • Palladium is a catalyst used in variety of reactions involving electro-oxidation and reduction.
  • Solid polymer electrolyte (SPE) reactors are made of palladium catalysts and allow facile transport of ionic species to the catalyst surface through the membrane  under an applied potential.
  • However, the control over morphology of palladium nanostructures on carbon or CNTs based substrates has been difficult, especially with the conventional  method of the chemical reduction.

Hence, there is a demand of a new method to address  the above mentioned issues.

Technology

A method of preparing palladium dendrites

a) Coating carbon nano-tubes (CNTs) on a graphite substrate

b) Activating the substrate electrochemically

c) Electrodepositing palladium on the activated substrate

wherein steps a) to c) are carried out without  using a template, surfactant and/or additive.

  • The morphology of the palladium particles from spherical to dendritic structure is tailored by controlling the deposition potential on  electrochemically activated CNTs substrate.
  • The dendritic nanostructures is grown by increasing the precursor concentration at an appropriate deposition potential.
  • The preparation of palladium dendrites is done at room temperature and atmospheric pressure.
  • The CNT is coated as a thin layer on a graphite substrate (graphite electrode) by dispersing CNTs in a mixture of an ionomer (Nafion®) and solvent  (isopropanol), followed by blending ultrasonically.
  • CNT loading on the graphite substrate is about 100 μg cm-2 and coated graphite is air dried.
  • The CNT coated graphite substrate is activated electrochemically by potential cycling (100 cycles) in acidic electrolyte (sulfuric acid with  0.5M strength) that helps to improve hydrophilicity  & generates CNT surface defects.
  • Platinum wire and Ag/AgCl (3M NaCl) is used as counter & reference electrodes, respectively.
  • The potential range is -0.2 to 1.1 V vs. Ag/AgCl and scan rate is 100 mV s-1.
  • Palladium is deposited by constant potential technique and the deposition potential and precursor concentration are modified to increase  the dendritic morphology.

Fig. 1 provides scanning electron micrographs of  electrodeposited Pd on electrochemically activated  CNT coated substrate at

a) 2 V, b) 0.3 V, c) 0.4 V and d) 0.5 V.

Fig. 2 provides scanning electron micrographs of  electrodeposited Pd on electrochemically activated  CNT coated substrate at 0.2 V with varying  precursor concentrations:

(a) 1 mM, (b) 1.5 mM and (c) 2 mM.

Wherein, CNTs were electrochemical activation in nitrogen saturated 0.5 M H2SO4 prior to deposition.

Key Features/Value Proposition

Technical Perspective

  • The palladium dendrites have increased surface area and highly efficient catalytic activity, that is highly preferable for their use.

Industrial Perspective

  • Used in the field   of fuel cells, organic synthesis, hydrogen storage and sensing.
  • Used in the SPE reactors to enhance the hydrogenation reaction rates of triglycerides.

User Perspective

  • Environment friendly & are widely preferred.
Questions about this Technology?

Contact for Licensing

Research Lab

Prof: Raghuram Chetty

Department of Chemical Engineering

Intellectual Property

  • IDF Ref: 889
  • IN Patent No. 306280 (Granted)
  • PCT Application No. PCT/IN2013/000522

Technology Readiness Level

TRL- 3/4

Proof of concept ready Stage

error: Content is protected !!