Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

Methods to Mitigate the Effect of Power Quality Disturbances on the DC Bus Capacitor

Technology Category/Market

Energy, Energy Storage & Renewable Energy; Electronics & Circuits

Industry: Power Electronics Industry, Energy Infrastructure, Clean Energy, Water Treatment

Applications: Used in any AC to DC converter feeding any kind of load. Power quality improvement of ASD, immunity of AC-DC converters.

Market: The global variable frequency drive market size was valued at $25.92 B in 2022 and is expected to expand at a CAGR of 5.6% from 2023 to 2030.

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Problem Statement

  • Due to the increased abnormality in supply voltage, Adjustable Speed Drive (ASD) connected to grid are required to be protected from adverse effects of poor power quality.
  • Based on the field Power Quality (PQ) data study, distortion in the supply voltage is found to be the dominant disturbance followed by unbalance. These mainly affect the DC bus capacitor and may lead to a failure. But, there is no solution to increase the ASD immunity under distorted and unbalanced grid conditions.

In order to save the ASD from such grid disturbances, a cost-effective auxiliary circuit is introduced in this patent that will make ASD immune to supply voltage distortion and unbalance.

Technology

  • The present patent discloses a Grid Disturbance Compensation Module (GDCM), operated based on the stress level of the DC bus capacitor.
  • The GDCM connected between the rectifier & the DC Bus capacitor in a Main conversion unit.
  • The GDCM comprises an AC source, a converter including a first rectification unit, a filter connected to the output terminal of the first rectification unit and including an inductor Ldc, a DC bus capacitor (Cdc) and one or more loads.
  • Further the GDCM module comprises a compensator DC bus including one or more capacitors and a DC to AC converter having one or more controllable switches connected to the compensator DC bus.
  • Said compensator DC bus and the DC to AC Converter are interfaced to a DC side of the Main Conversion Unit.
  • The DC to AC converter is a H-bridge having controllable semiconductor switches.
  • The GDCM is interfaced at an output terminal of the first rectification unit in the main conversion unit through a step-down transformer and a relay.
  • The GDCM is designed to inject a voltage in the DC side of the Main Conversion Unit.
  • Thereby, the GDCM is configured to reduce the effect of power quality disturbances on the DC bus capacitors.
  • Fig. 1 illustrates the GDCM in an AC to DC converter feeding multiple loads with a common DC bus.

Key Features/Value Proposition

  • While reducing stress on the capacitor, this auxiliary circuit also reduces the harmonics in source current.
  • The proposed auxiliary circuit is a retrofit to existing ASD & is used in case of poor quality voltage supply.
  • Used to improve immunity & harmonics of a diode bridge AC to DC converter feeding any type of load.
  • They are suitable for diode bridge front-end adjustable speed drives.
  • The capacitor current is free from the frequency components produced by power quality disturbances after rectification.
  • The stress on the DC bus capacitor is reduced which results in better thermal performance in the event of grid disturbances.
Questions about this Technology?

Contact for Licensing

Research Lab

Prof: Krishna Vasudevan

Department of Electrical Engineering

Intellectual Property

  • IITM IDF Ref: 2255; 
  • Patent No.: 419671 (Granted)

Technology Readiness Level

TRL- 3/4

Proof of concept ready stage

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