Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

Method for Surfactant-assisted Hydrothermal Synthesis of Nano-sized LiFePO4/Carbon Composite

Categories for this Invention

Technology: Synthesis of nano-sized LiFePO4/C composite;

Industry & Application: Energy, Raw Material Electric Vehicle, Automotive, Power Industry;

Market: The global LiFePO4 Batteries market is projected to grow at a CAGR of 37.3% during 2024-2029.

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Problem Statement

  • Conventional methods for the preparation of the LiFePO4/Carbon composites do not allow homogeneous carbon coating which is essential for a long-life cycle & high-rate capability of the cathode material for Li-ion battery application.
  • Further, said prior art techniques do not offer a reduced particle size to nanoscale size(<50nm) which can tremendously improve the rate capability of LiFePO4.
  • As a result, said procedures often do not provide optimal performance of LiFePO4.
  • Hence, there is a need to address the issues.

Technology

  • Present invention describes an improved method for synthesis of nano-sized LiFePO4/Carbon Composite using a tri-blocked copolymer-based surfactant assisted-hydrothermal process.

STEP 1

  •  The LiFePO4/C composite is synthesized by surfactant-assisted hydrothermal method from the stoichiometric mixture of LiOH.H2O, FeSO4·7H2O & H3PO4 (3:1:1 molar ratio) using a tri-block copolymer Pluronic® 31R1 (average Mn ~3,300).

STEP 2.

  • Dissolving 3 mL of the tri-block Pluronic® 31R1 copolymer in 15 mL of distilled water at 35°C & 30 mmol of LiOH.H2O was added to the surfactant solution.

STEP 3.

  • Adding 10 mmol H3PO4 under stirring to obtain a milky white suspension and a 3 mL ethylene glycol was subsequently added into the resulting white suspension to disperse the inorganic salts;

STEP 4.

  • Dissolving the requisite amount of ferrous sulphate (FeSO4.7H2O; 10 mmol) in 15 mL deionized water & adding with ascorbic acid (C6H8O6; 2.5 mmol)
  • Finally, transfer the resulting suspension into a 150 mL Teflon-lined stainless-steel autoclave & heat at 180°C for 16h followed by washing the precipitate with water & ethanol & drying at 80°C after the hydrothermal reaction.

Key Features / Value Proposition

Technical Perspective:

  • Present invention provides mesoporous LiFePO4/C composite in spindle shape & particle size (< 50 nm) controlled by Pluronic®31R1. (Refer Fig.2)
  • It is noted that Ascorbic acid acts as a reducing agent in autoclave-based hydrothermal synthesis.
  • Further, 20 wt% sucrose uniformly decorated over LiFePO4 and H2/Ar gas act as a second reducing agent.

Industrial Perspective:

  • The main objective of the present invention is to provide a Nontoxic Pluronic®31R1 assisted route for synthesis of the superior cathode in lithium-ion-batteries (LIB) with excellent reversibility & long-term cyclability.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Selvam P

National Centre for Catalysis Research

Department of Chemistry.

Intellectual Property

  • IITM IDF Ref. 1767

  • IN Patent No: 399209

Technology Readiness Level

TRL-3/4

Proof of Concept ready, tested in lab.

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