Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

Device for Adjusting Joint Stiffness

Categories for this Invention

Technology: Device for vary stiffness control

Category: Joints of Robotics system

Industry: Electronic system & Design Manufacturing/Robotics Manufacturing

Application: Robotics Joint System

Market: The global market size was USD 757 million in 2021 and market is projected to touch USD 4232.94 million by 2031, exhibiting a CAGR of 18.8% during the forecast period

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Problem Statement

  • Robots with rigid links require adjustable joint elasticity for interaction with humans, robots, and the environment.
  • Active methods require expensive sensors or torque-controlled motors, causing time lag and potential damage to robot structures.
  • Passive compliance control uses passive elements like springs or elastic materials to maintain stiffness.
  • Conventional devices use continuously powered actuators to change joint angle and stiffness.
  • The stiffness adjusting architecture is determined by application, with spring properties changing to vary joint stiffness.
  • The disclosure describes a device and apparatus for varying stiffness, addressing limitations in existing compliance control systems for robotic joints, adjusting elasticity based on task requirements.

Technology

FEATURES:

A joint axis (151) connecting

  • Input link (131) and
  • Output link (133)

Includes

  • Middle link (117),
  • Stiffness axis (141),

Cam (111),

  • Pair of Opposing cam followers (114A,114B)
  • Pair of Opposing cam slots (112A,112B)

Springs

  • First springs (121A) and
  • Second springs (121 B)

Stiffness Variability

  • Stiffness is variable through springs.
  • Cam  rotated about stiffness axis to adjust tension.
  • Device adjusts stiffness offset between stiffness axis and joint axis.

Key Features / Value Proposition

The device is simple and reliable.

Compact

  • Compactness allows modularity and less energy consumption.
  • Reduces power consumption without continuous stiffness motor operation.

Stiffness

  • Stiffness of the joint is related to the offset ‘𝑏’ by:
  • 𝐾 = 2𝑘𝑥(𝑥2+ 𝑏2).
  • Stiffness of the output link is adjusted by changing a position of the first and the third block in a linear direction by the first actuator.
  • Stiffness controlled by the proposed variable stiffness mechanism (VSM).
  • Mechanism can be scaled based on force, stiffness, or task requirement.
  • High force bandwidth enables extreme states without changing components or design.
  • High range of joint/output link angle for continuous tuning.
  • Energy stored during impact and released for additional energy gain.
  • Robot or serial/parallel chain configuration allows modules with different cam profiles and nonlinear springs.
  • Manual adjustment decouples joint stiffness and motion.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Asokan T

Department of Engineering Design.

Intellectual Property

  • IITM IDF Ref. 1861

  • Patent No: IN 494078

Technology Readiness Level

TRL-3

Experimental proof of concept

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