Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

A Method for Synthesis of Polymers and Copolymers

Technology Category/Market

Chemistry & Chemical Analysis

Industries: Plastics & Engineered Plastics, Chemicals, Healthcare, Polymers, Synthetic petrochemical based polymers, Polymer Chemistry, Organometallic chemistry

Applications: packaging, making biomedical devices, orthopedic devices, tissue bone repairing & engineering, controlled release of active ingredients in pharmaceuticals.

Market: The Polymers Market size is expected to reach $790 B by 2027, after growing at a CAGR of 5.5% during the forecast period 2022-2027.

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Problem Statement

  • The production of Synthetic petrochemical based polymers nonrenewable resources are used and the ultimate fate of these large-scale commodity polymers are its two major drawbacks which are the hurdles in manufacturing process of High molecular weight polymers with desired properties.
  • FeCl3×6H2O, RuCl3×H2O and FeCl2×4H2O are found to be bulk polymerization catalysts for the ring opening polymerization of ε-caprolactone (CL), δ-vaierolactone (VL), β- butyrolactone (BL), lactide (LA).
  • The present patent discloses the Method of further enhancing the polymerization technique to synthesize polymers having desired physical characteristics such as average molecular weight with in an eco-friendly & cost effectively.

Technology

This invention discloses a process of activated monomer ring opening mode of polymerization for producing a polymer from a corresponding cyclic monomer such as lactide and lactones with an active catalyst to achieve high number average molecular weight (Mn) polymer having desired physical properties, characterized in the selected catalyst being simple halides containing Group 8 metals.

Characterising

  • The catalyst used is water
  • The mediating agents used are nucleophiles (such as the alcohol).
  • The selected metals are environmentally benign metals (the constituents in mammalian anatomy).
  • The monomer and the metal halide feed ratio is generally 200:1 molar ratio.
  • The metal halide catalyst selected is for use with lactone monomers such as
  • ε-caprolactone (CL), δ-vaierolactone (VL), β- butyrolactone (BL) and lactide (LA).
  • The ratio of the monomer and the halide for CL polymers is 0.5 mL of CL (0.54 g, 4.71 mmol) & 23.6 pmol of metal halide.
  • The ratio of the monomer and the halide for VL polymers is 0.25 mL of VL (0.27g, 2.69 mmol) & 13.5 pmoi of metal halide.
  • The ratio of the monomer and the halide for BL polymers is 0.25 mL of BL (0.26g, 3.06 mmol) & 15.3 pmol of metal halide.
  • The molecular weight Mn is further varied by varying the feed ratio of the monomer and the mediating agents.

Key Features/Value Proposition

  • High average molecular weight polymers
  • Bulk Production, Biodegradable, Eco-friendly & Economical.
  • Catalyst residues are potentially harmless
  • Readily available commercial inorganics are used as catalysts.
  • The anhydrous FeCi3 alone can be used catalytically for the bulk polymerization of CL, VL and BL to produce high number in average molecular weight (A/fn) polymers.
Questions about this Technology?

Contact for Licensing

Research Lab

Prof. Debashis Chakraborty

Department of Chemistry

Intellectual Property

  • IITM IDF Ref: 801
  • IN Patent No. 263655 (Granted)

Technology Readiness Level

TRL – 2

Technology concept formulated

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