Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

Magneto-electric based Magnetic Sensor and Method thereof

Technology Category/Market

Categories: Applied Mechanics & Mechanical  Engineering | Electronics & Circuits

Technologies: Magnetoelectric (ME) & Sensor  Technology, Transportation, Security, Industrial  Manufacturing, Automation, R&D, Energy & Power  Aerospace & Defense, Environmental Monitoring.

Application:  providing   epoxy-free magnetic sensors  for  elevated  temperature  detection, enabling multi-directional magnetic field sensing,  enhancing output voltage, eliminating epoxy  bonding, and extending the sensing range.

Market: The global magnetic sensor market was  valued at USD 4.43 billion in 2021 and is  expected to reach USD 8.02 Billion by 2030,  growing at 7.5% CAGR from 2022 2030.

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Problem Statement

  • Existing magnetic sensors are layered structures using epoxy bonding are limited in their ability to sense magnetic fields only  within their own plane, and epoxy  properties degrade significantly at  temperatures beyond 50°C.
  • The present patent application aims to address  these limitations by developing a reliable and  efficient magnetic sensor that eliminates the  issues associated with the traditional magneto-  strictive materials

Technology

  • The present patent discloses magneto-electric  based magnetic sensor. This technology is a  press-fit magnetic sensor with a multi-  directional detection capability, designed for  reliable operation at elevated temperatures.
  • It eliminates the use of epoxy bonding,  ensuring high-temperature stability, and  offers customization options for industrial use.

The present patent discloses methods of:

  • Fabrication of Press-Fit Magnetic Sensor
  • Detection of Magnetic Fields.

Fabrication of Press-Fit Magnetic Sensor:

  • Sensor Structure Creation: Form a sensor structure with multiple faces using a magnetostrictive material, which can be  shaped into various forms like cuboids or  prisms.
  • Slot Machining: Machine at least one slot in each face of the sensor structure to accommodate piezoelectric discs.
  • Piezoelectric Disc Fitting: Fit at least one piezoelectric disc into each slot of the sensor structure to enable the detection of magnetic  fields from different directions.
  • Optional Auxiliary Top Plate: Fabricate an auxiliary top plate from the same magnetostrictive material and attach it to the sensor structure to create an additional face  for enhanced sensor performance.
  • Additionally, measure the direction and angle of the magnetic field by separately analyzing the output voltage generated by each  piezoelectric disc (Soldering Wires: Solder  wires to the positive and negative electrodes  of the piezoelectric disc to facilitate the  extraction of voltages generated during  magnetic field detection.)

Detection of Magnetic Fields:

  • Sensor Placement: Place the press-fit magnetic sensor (100) in a location with at least one magnetic field source to be  detected.
  • Voltage Generation: As the sensor detects magnetic fields, one or more voltages are generated by the piezoelectric discs (108)  within the sensor.
  • Signal Transmission: Transmit the generated output voltages as signals through the soldered wires to an external  system for further analysis.
  • Analysis and Measurement: Analyze the generated output voltages to detect the presence of at least one magnetic field.
  • Additionally, measure the direction and angle of the magnetic field by separately analyzing the output voltage generated by  each piezoelectric disc (108).

Key Features/Value Proposition

User Perspective:

  • Reliable in High Temperatures: Users benefit from the sensor’s high-temperature reliability.
  • Versatile multi-directional magnetic field detection suits various applications.
  • Extended Range: The extended sensing range is valuable for distant magnetic field detection.

Technology Perspective:

  • Epoxy-Free Design: Epoxy-free design simplifies manufacturing and enhances longevity.
  • Press-fit technology improves sensor robustness.
  • Customizable Dimensions: Option of Flexible customization to adapt with various industry needs.

Industrial Perspective:

  • Improved Automation: Enhanced reliability aids manufacturing and automation.
  • Cost Efficiency
  • Industries benefit from   extended  usability in elevated temperatures and longer distances.
Questions about this Technology?

Contact for Licensing

Research Lab

Prof. A. Arockiarajan,

Department of Applied Mechanics & Biomedical Engineering

Intellectual Property

  • IITM IDF Number: 2257
  • IN Patent number: 411667 (granted)

Technology Readiness Level

TRL 3

Proof of Concept

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