Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

A Mechanical Metamaterial Transducer Add-On (MeTradd) Filter for Enhancement of Linear and Nonlinear Ultrasonic Damage Detection

Categories for this Invention

Technology: Mechanical Metamaterial Transducer Add-On (MeTradd) Filter;

Industry: Oil & Gas Pipelines, Automotive, Aerospace Industries, Structural Instruments;

Applications: NDE & Structural Health Monitoring ultrasonic systems, Energy & Power, etc.

Market: The global metamaterial technologies  market grow  USD 14.5 billion by 2032 & at a CAGR of 37% during forecast period 2024-32.

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Problem Statement

  • The mechanical integrity of wires, rods, pipelines, & other cylindrical structures is a crucial factor in guaranteeing safety & reliability when they are utilized for storing high-pressure substances or transmitting them.
  • The conventional methods often fall short of accurately detecting micro & fatigue cracks or identifying damage in the early stages of the component’s structural lifespan.
  • The structural life of the component estimated closely by monitoring the higher harmonics from the material discontinuity. Further the nonlinearity from instrumentation, transducer, & couplant creates false positives apart from material-based or micro-crack-related nonlinearity, which leads to inaccurate nonlinear measurements, including other drawbacks. Present invention addresses above issues in efficient manner.

Technology

  • Present invention describes a mechanical metamaterial (MM) add-on filter for the transducer for the enhancement of linear & non-linear ultrasonic damage detection on cylindrical rod structures.
  • Said mechanical metamaterial add-on filter placed along the cylindrical rod with an array of axisymmetric metamaterial baffles arranged periodically on the surface of the rod for harmonic filtering of signals,
  • The axisymmetric metamaterial baffles are either constant axisymmetric baffles or tapered axisymmetric baffles enclosed in a shell. (Refer Figs. 1a, 1b, 1c)
  • Further claimed a system for generating & directing ultrasonic waves for inspections of specimens using the add-on filter, said system comprises:
  1. a custom-made holder setup to attach transducer & add-on assembly to the workpiece for proper ultrasonic wave propagation;
  2. a device to generate the electric pulses for the transducer;
  3. an ultrasound pulser receiver device used for receiving the ultrasonic waves;
  4. an oscilloscope used to display the signals, &
  5. a computer to process the signal.

(Refer Fig 4: Prototype of the claim system)

  • Facilitates a technique that aims to isolate certain guided wave modes in cylindrical waveguides that play a key role in the fluid flow & temperature measurement process.
  • The waveguide metamaterial suppresses all the unwanted nonlinearity by creating an ultrasonic bandgap near the fundamental frequency range.
  • Facilitates a long-range inspection as well as inspect micro & fatigue cracks.

Key Features / Value Proposition

Technical Perspective:

Suppression & Enhancement of Harmonic:

  • Said mechanical MM add-on filter proposes many vital features, like capable of:
  1. suppression of all harmonic components,
  2. selective suppression of harmonic components (e.g., selective suppression of certain mode L (0,2) along with enhancement of another mode L (0,3);), &
  3. enhancement of all harmonic components.

Bandgaps:

  • The bandgap of 60kHz is generated for the basic case of metamaterial from 490 kHz to 550 kHz which is multiple times higher than the bandgap in the existing product.(Refer Fig.3 (right))

Improves Defect Detection capability:

  • Detect defects such as discontinuity in the cylindrical waveguide from the nonlinear responses.

Industrial Perspective:

Application Areas:

  • Specifically targets cylindrical waveguides, & their linear & non-linear ultrasonic inspections & addresses applications e.g. inspecting wires, rods, cylindrical structures, & pipelines in efficient & cost-effective manner.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Krishnan Balasubramaniam

Prof. Prabhu Rajagopal

Department of Mechanical Engineering.

Intellectual Property

  • IITM IDF Ref. 2300
  • Patent Application No. 202341040127

Technology Readiness Level

TRL-4

Proof of Concept ready, tested and validated in Laboratory

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