Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

A Method of Preparing Palladium Dendrites on Carbon Nanotubes

Technology Category/Market

Chemical Engineering: Process design, Reaction Eng.

Industry: Fuel cell, Reactor Design, Chemicals Mfg.

Applications: Organic synthesis, hydrogen storage.

Market: The global Palladium Catalyst market size in  2022 was USD 547.99 M, expected with CAGR of  4.79% reaching USD 725.68 M by 2028.

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Problem Statement

  • Palladium is a catalyst used in variety of reactions involving electro-oxidation and reduction.
  • Solid polymer electrolyte (SPE) reactors are made of palladium catalysts and allow facile transport of ionic species to the catalyst surface through the membrane  under an applied potential.
  • However, the control over morphology of palladium nanostructures on carbon or CNTs based substrates has been difficult, especially with the conventional  method of the chemical reduction.
  • Hence, there is a demand of a new method to address  the above mentioned issues.

Technology

A method of preparing palladium dendrites

Coating carbon on a carbon paper by  dispersing carbon powder in a mixture of  an ionomer and a solvent followed by ultrasonic.

Activating carbon surface electro-  chemically by potential cycling in an acidic  electrolyte

Electrodepositing  palladium  othe electrochemically activated carbon coated carbon paper by potential cycling using palladium chloride as a precursor at a  concentration of 1.0 mM

  • The carbon paper  is  Teflonised  Carbon,  including Vulcan XC-72R and Ketjen Black.
  • The ionomer is Nafion, and Isopropanol is solvent.
  • The carbon coated carbon paper is air dried.
  • The acidic electrolyte used for electrochemical activation of carbon is sulfuric acid with a strength of 0.5 m, that increases  hydrophilicity and generates surface defects  on carbon substrate.
  • The acidic medium used for palladium dendrites electro-deposition is perchloric acid with 0.01 m strength.
  • By increasing cycles of electro-deposition from 5  to   25   increases   the  growth,   size   & strength of electro-deposited palladium.
  • The three-dimensional dendrites with complete coverage is prepared by increasing deposition cycles to 25 on the carbon paper.

Key Features/Value Proposition

Technical perspective

  • The electric field between working electrode and the counter electrode assists vertical  growth of dendrites on carbon surface.
  • The electrochemical activation is done for 100 cycles in the potential range – 0.2 to 0.8 V Ag/AgCl electrode with platinum wire being  the counter electrode at scan rate of 100 mvs.
  • The potential cycling is performed in acidic medium in potential range of -0.2 to 0.8 V Ag/AgCl electrode at a scan rate of 20 mvs.

Industrial perspective

  • Used in the field of fuel cells, organic synthesis, hydrogen storage and sensing.
  • Used in the SPE reactors to enhance the hydrogenation reaction rates of triglycerides.

User perspective

  • Environment  friendly  &  are  widely preferred.
Questions about this Technology?

Contact for Licensing

Research Lab

Prof: Raghuram Chetty

Department of Chemical Engineering

Intellectual Property

  • IDF Ref: 895
  • IN Patent No. 303912 (Granted)
  • PCT Application No: PCT/IN2013/000522

Technology Readiness Level

TRL- 3/4

Proof of concept ready Stage

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