Industrial Consultancy & Sponsored Research (IC&SR) , IIT Madras

CPLD- Based Active Gate Driver for Hard Switched and Soft Switched SIC Mosfet

Categories for this Invention

Power Electronics and Semiconductor Devices

Applications– Renewable Energy Systems, Electric Vehicles (EVs)

Industry – Power Electronics & Automotive

Market – Silicon Carbide Power Semiconductor Market size is estimated at USD 2 billion in 2024, and is expected to reach USD 6.7 billion by 2029, growing at a CAGR of 25.% during the 2024-2029.

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Problem Statement

  • SiC MOSFETs exhibit faster switching speeds than Si IGBTs, leading to excessive overshoot and oscillation in device voltage and current during transients due to L-C network effects.
  • There is a need to develop an active gate driver (AGD) to dynamically manage gate capacitance charging and discharging based on real-time device feedback, aiming to mitigate overshoot and oscillation effects during switching.
  • Design an AGD system capable of achieving quasi-zero voltage switching (QZV) and quasi-zero current switching (QZC) under various load conditions, thereby minimizing switching losses and addressing EMI issues associated with SiC MOSFET operation.

Technology

Product Description:

  • An active gate driver (AGD) is proposed, consisting of turn-on and turn-off mechanisms along with a complex programmable logic device (CPLD).
  • The CPLD analyzes input signals from a comparator unit to generate a control signal voltage, facilitating selective switching of one or more transistors’ gate terminals.

Methodology:

  • The AGD dynamically adjusts gate resistance during switching transients, enabling precise control over turn-on and turn-off processes.
  • This involves configuring the CPLD to interpret signals from the comparator unit and outputting appropriate control voltages to manage transistor gating effectively.

Key Features / Value Proposition

Enhanced Efficiency:

  • Reduction of voltage and current overshoots leads to decreased switching losses, thereby improving converter efficiency.

Oscillation Mitigation

  • Persistent oscillations in voltage and current are arrested through precise control over parasitic inductance and device capacitance interactions.

EMI Reduction:

  • Control over di/dt and dv/dt, alongside improved common mode noise reduction, enhances EMI performance in hard-switched converters.

Optimized Switching:

  • Complete Quasi-Zero Voltage (QZV) and Quasi-Zero Current (QZC) achievement with controlled gate current injection minimizes switching losses.

Advanced Protection:

  • Reduced blanking time for shoot-through protection ensures continuous device protection during switching intervals.

Fault Tolerance:

  • Soft turn-off feature and gate voltage limitation safeguard device integrity under fault conditions, enhancing reliability across various load scenarios.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Kamalesh Hatua

Department of Electrical Engineering

Intellectual Property

  • IITM IDF Ref. 1328
  • IN 493424 – Patent Granted

Technology Readiness Level

TRL – 4

Technology validated in lab scale.

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