IDF No 2590 A Rear Underrun Protection Assembly of a Vehicle and a Vehicle thereof

A Rear Underrun Protection Assembly of a Vehicle and a Vehicle thereof

Technology Category/Market

Technology: A Rear Underrun Protection Assembly of a Vehicle and a Vehicle Thereof

Category: Automobile & Transportation

Industry: Automotive

Application: Safety Mechanism for Heavy vehicles

Market: The global market size is estimated to be USD 82.80 Billion in 2017 and is projected to grow to USD 169.46 Billion by 2025, at a CAGR of 9.36%

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Problem Statement

  • Heavy vehicles with high ground clearance pose a significant risk to road traffic safety, as they may jam during rear collisions, potentially causing catastrophic injuries to the smaller vehicle’s driver and passengers.
  • Rear underrun protection devices (RUPD) protect vehicles from rear collisions, but small vehicle pillars can break during impact, posing a serious threat to drivers and passengers.
  • Conventional RUPDs fail to reduce impact/forces, causing collisions between heavy vehicles and smaller ones, posing a risk to passenger safety.
  • The disclosure aims to address any limitations or issues linked to conventional mechanisms.

Technology

  • The RUP assembly includes a displacement mechanism connected to the vehicle’s chassis.
  • The mechanism includes a housing, damping member, and plunger, mounted in the vehicle’s lengthwise direction.
  • The housing accommodates a shock-absorbing material and has a linkage mechanism that pivots the RUP relative to the chassis and displaces the plunger to absorb shock.
  • The RUP also includes a resilient member and a height adjustment mechanism that adjusts the RUP’s height relative to the chassis.
  • The mechanism is operable by a handle connected to the chassis.

Key Features/Value Proposition

Displacement Mechanism Overview

  • Housing
  • Damping member
  • P plunger

Housing Design for Damping Member

  • Engages and deforms damping member.
  • Connects rear underrun protection member to chassis.
  • Accommodates shock-absorbing material

Linkage Mechanism in Cars

  • P pivots rear underrun protection member.
  • Displaces plunger for shock absorption.

Resilient Member Connection

  • Connected to first link end.
  • Part of plunger

Height Adjustment Mechanism

  • Coupled to first link.
  • Adjusts rear underrun protection member’s height.
  • Relative to chassis.

Resilient Member in Plunger Assembly

  • Restrictes plunger displacement to predetermined tension.
  • Connects to chassis on both sides.
Questions about this Technology?

Contact for Licensing

Research Lab

Prof. Jayaganthan

Department of Eng Design

Intellectual Property

  • IITM IDF Ref. 2590

  • Patent No: IN 548892

Technology Readiness Level

TRL- 2

Technology concept formulated

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IDF No 1854 A Comprehensive Brain-inspired Computational Model for Spatial Navigation

A Comprehensive Brain-inspired Computational Model for Spatial Navigation

Technology Category/Market

Category- Artificial Intelligence (AI) & Machine Learning / Automobile & Transportation

Industry Classification:

  • NIC (2008)- 26515- Manufacture of radar equipment, GPS devices, search, detection, navigation, aeronautical and nautical equipment; 6201 Computer programming activities
  • NAICS (2022)- 334511 Search, Detection, Navigation, Guidance, Aeronautical, and Nautical System and Instrument Manufacturing; 5415 Computer Systems Design and Related Services
  • Applications: Navigation module for planning and navigation in spatial navigation in autonomous applications including but not limited to, Cars, Drones, Underwater vehicles etc.
  • Market drivers:

    The global navigational systems market size is estimated at USD 44.38 billion in 2024, and is expected to reach USD 70.96 billion by 2029, growing at a CAGR of 9.84% during the period.

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Problem Statement

  • Brain Based Devices ( BBDs) incorporate a simulated brain or nervous system with detailed neuroanatomy and have a physical instantiation, called a morphology or phenotype, which allows active sensing and autonomous movement in the environment.
  • However, existing brain-inspired computational models are unable to provide an effective hierarchical reinforcement learning experience and are inefficient in handling complex real-time spatial navigation in wide range of autonomous applications.
  • There is a need for an improved computational model for spatial applications and an improved comprehensive brain-inspired computational model using hierarchical reinforcement learning for spatial navigation applications.

Technology

  • A Hierarchical Reinforcement Learning (HRL) framework is configured with a prefrontal cortex at a higher level and Basal Ganglia (BG) and Hippocampus (HC) at the lower level wherein the Hierarchical Reinforcement Learning (HRL) framework is implemented to understand the interaction between Basal Ganglia (BG), Cortical Network and the Hippocampus (HC) to provide real time and seamless spatial navigation in wide range of autonomous applications.
  • The Basal Ganglia (BG) operates on at least one sensory data including but not limited to visual and others sensory data to extract local spatial information and prescribe navigational actions towards an immediate goal. The state of the BG is a continuous variable, which represents the the position of the agent in the ambient space
  • The Hippocampus comprises a global spatial map “cognitive map” for planning navigation at a larger scale. The states of the Hippocampus correspond to the landmarks. The Basal Ganglia and Hippocampus (HC) forms a two-level hierarchical navigation module for planning and navigation in autonomous applications
  • The Basal Ganglia (BG) is thought to implement Reinforcement Learning which modulates the relation between stimulus and response using the reward feedback from the environment. The BG passes on the results of learning progressively to the cortex. In the early stages of learning, the BG influences the motor output predominantly, while in the later stages, the motor cortex dominates the output, with diminishing contribution from the BG
  • The Hippocampus (HC) receives inputs from the higher order or association areas of the parietal cortex and sends back projections to the same cortical areas. It also has bidirectional connections with the Prefrontal Cortex. Within the HC there are various hippocampus fields. It is proposed that the functional architecture of the HC is similar to BG

Key Features/Value Proposition

  • Brain-inspired computational model developed can effectively handle novel situations or process large data sets simultaneously. Whereas, logic-based machines face difficulties in programming for situations with broad parameters and changing contexts while algorithms have poor scaling properties and the time required to run them increases exponentially as the number of input variables grows.
  • The invented brain-inspired computational model developed using hierarchical reinforcement learning is capable of handling complex real-time spatial navigation for a wide range of applications. Whereas, conventional computational models are inefficient in handle complex real-time spatial navigation.
Questions about this Technology?

Contact for Licensing

Research Lab

Prof. Srinivasa Chakravarthy V

Department of Biotechnology

Intellectual Property

  • IITM IDF Ref.1854
  • IN 506437 Patent Granted

Technology Readiness Level

TRL 3

Experimental Proof of Concept

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IDF No 1004 An Overhead Line and Equipment Inspection Device

An Overhead Line and Equipment Inspection Device

Categories for this Invention

Technology: Overhead line & equipment inspection device; Industry: Railways; Applications: Automated Inspection System;

Market: The global inspection machines market is projected to grow at a CAGR of 4.7 % during 2022 to 2027;

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Problem Statement

  • Generally, it is noted that the manual process of inspection of over headlines is very tedious and a time-consuming procedure.
  • An overhead line with faulty alignment can entangle with the running trains pantograph and break.
  • Further, Indian Railways do not have an automated inspection system to detect such faults and prevent such a failure.
  • Hence, there is a need to mitigate above challenges and present invention provides solutions by addressing above issues in efficient manner.

Technology

The present invention describes a system for inspection of pantograph overhead lines associated operably on railway electric traction system, which has pantographs mounted on the roof of the trains contacting the overhead suspended catenary delivering power to the electrically powered train.

The system includes

a)a sensor being a depth sensor which is an infrared based vision camera;

b)a motion sensor to identify and process the parameters of pantograph and overhead lines.

  • The parameters include a stagger, height of plurality of overhead lines, thickness of overhead lines, detection of spark at contact points of overhead lines with the pantograph, & pressure exertion of pantograph on the overhead lines. (Refer figures.1 & 2)
  • Said system is operationally associated with GPS receiver for identifying the GPS coordinates of the vehicle.

Key Features / Value Proposition

Technical Perspective:

1.The depth sensor and the motion sensor are enclosed in a casing and is mounted on any vehicle including electric train, railway engine, railway EMU, train, trolley bus, moving platforms.

2.The system is operationally associated with cloud-based data Centre which offers centralized data processing, analyzing & reporting system.

3.Mapping the measured parameter with GPS coordinates allows convenient maintenance.

4.Claimed  system can work during the night making it easier to integrate with the existence maintenance schedule of the railways which usually happens during the night due to low traffic.

5.Claimed device can work on trains travelling at speeds up to 120kmph.

Industrial Perspective:

1.Provides a hermetically sealed surgical tool assembly to connect to a disposable surgical tool tip end effector for a tele-operated surgical robot applicable in surgical units in the Hospitals/Medical Institution.

2.Completely automated inspection system right from data collection to reporting & storage, in effect saving time and increasing the efficiency of maintenance processes.

3.Total cost and marginal cost of manufacture is lower than other existing systems.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Inventors:

Mr. Vignesh Krishnakumar

Department of  Computer Science & Engineering

Mr. Kishore Natarajan,

Department of Ocean Engg.

Intellectual Property

  • IITM IDF Ref. 1004

  • IN Patent No: 435986

Technology Readiness Level

TRL-4

Technology validated in Lab

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IDF No 2278 A Structure for Heat Exchanger and Ventilation Applications

A Structure for Heat Exchanger and Ventilation Applications

Categories for this Invention

Technology: gyroid tube structure ;

Industry: Automotive, Clean Energy, Applications: Waste management; ;

Market: The global heat exchangers market size is projected $32.65B at a CAGR of 6.53% during period of 2023-2030.

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Problem Statement

  • Generally, a heat exchanger is a device that transfer heat from one medium to another (i.e. fluid to fluid), and applicable in space heating, refrigeration/air conditioning, power stations, chemical plants, petrochemical plants/petroleum refineries, natural-gas processing, and sewage treatment, etc.
  • Further, the heat exchangers are designed in such a manner for better performance but suffers due to induce turbulence other associated issues. Moreover, optimized heat exchangers are complex structure and costlier to manufacture including other factors.
  • Prior art systems fail in high thermal loads within the limited space including other issues.
  • Hence, it is a need to mitigate above challenges & provide efficient solution.

Technology

  • Present invention describes a gyroid tube structure for fluid-to-fluid heat exchange applications.
  • Said structure consists of interconnected unit cells arranged in three dimensions.
  • Each unit cell includes at least one first channel and at least second channel, separated by a partition wall structure.
  • The partition wall structure is formed based on a periodic curved surface, specifically a periodic minimal curved surface.
  • Multiple instances of the structure can be stacked to create a heat exchanger and ventilation device.
  • First & second channels are perpendicular to each other, and the periodic minimal curved surface is a triply periodic minimal curved surface.
  • Said Design allows for efficient heat exchange between fluids flowing through the channels.

Key Features / Value Proposition

Technical Perspective:

  • Facilitates a Gyroid tube structure, specifically a periodic minimal curved surface, allowing for efficient fluid-to-fluid heat exchange.
  • A triply periodic minimal curved surface (TPMS) is a surface created with the least amount of area while having a fixe boundary curve.
  • The structure is in the form of a cuboid and/or cylindrical shape & is repeated and stacked one after another to form a heat exchangers & ventilation device.

Industrial Perspective:

  • Provide a structure for a heat exchanger & ventilation applications.
  • Facilitates higher heat transfer surface area.
  • Facilitates compact structure including lightweight.
  • Provides higher turbulence production.

User Perspective:

  1. Ensures more reliable & user-friendly apparatus for fluid –to-fluid heat transfer.
  2. Induce internal mixing within each fluid stream so that to promote heat transfer.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Saravana Kumar G

Department of Engineering Design

Prof. Arul Prakash K

Department of Applied Mechanics

Prof. Sreenivas Jayanti

Department of Chemical Engineering

Prof. Vengadesan S

Department of Applied Mechanics

Intellectual Property

  • IITM IDF Ref.:2278 

  • Patent Application No. 200;141058706

Technology Readiness Level

TRL – 4

Technology validated in lab scale.

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IDF No 1770 Fuel Blending Injection System for Combustion Engines

Fuel Blending Injection System for Combustion Engines

Categories for this Invention

Category – Fuel Injection Systems, Automobile & Transportation,

Applications – Automotive, Heavy-Duty Trucks

Industry- Automotive, Passenger vehicles, commercial trucks, and buses.

Market – Global automotive fuel injection systems market size is USD 62.32 billion in 2024 and will expand at a CAGR of 6.47% from 2024 to 2031.

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Problem Statement

  • Dual fuel injection systems in RCCI engines increase initial investment and operational complexity.
  • The reliance on electronically controlled systems leads to higher costs.
  • Effective control of dual fuel injection for optimal performance is challenging in RCCI engines.

Technology

  • The technology focuses on a mechanically operated dual fuel injection system for combustion engines, which can meter, blend, and inject high and low reactive fuel mixtures at desired pressures into the combustion chamber.
  • It aims to improve fuel efficiency and emission control by optimizing the blend and injection of fuels, providing an alternative to electronically controlled systems, potentially reducing cost and complexity.
  • The system includes metering valves and a blending chamber to ensure precise control of fuel proportions, enhancing the overall performance of RCCI (Reactivity Controlled Compression Ignition) engines.

Key Features / Value Proposition

1. Dual Fuel Efficiency:

  • The system integrates a mechanically operated dual fuel injection process, enhancing fuel efficiency by optimizing the blend of high and low reactive fuels.

2. Emission Reduction:

  • Designed for Low Temperature Combustion (LTC) engines, the system significantly reduces NOx and particulate emissions through precise fuel control.

3. Cost-Effective Operation:

  • By eliminating the need for complex electronic controls, the system lowers initial investment and operational costs for RCCI engines.

4. Advanced Fuel Blending:

  • Incorporates a metering and blending chamber that ensures accurate fuel mix proportions, improving engine performance and reliability.

5. High-Pressure Injection:

  • Capable of injecting fuel blends at high pressure, the system enhances combustion efficiency, contributing to higher brake thermal efficiency.

6. Scalability Across Engine Types:

  • The system’s design allows for integration into various engine types, offering scalability and versatility in automotive and industrial applications

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Anand K

Department of Mechanical Engineering

Intellectual Property

  • IITM IDF Ref. 1770
  • IN 524753 – Patent Granted
  • PCT/IN2020/050472

Technology Readiness Level

TRL – 4

Technology validated in lab scale.

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IDF No 2219 A Linear Pedaling System and Method thereof

A Linear Pedaling System and Method thereof

Categories for this Invention

Category – Automotive/Assistive devices

Applications –Automobiles, assistive devices,

Industry – Automotive

Market -The Bicycle Market size is estimated at USD 56.16 billion in 2024, and is expected to reach USD 69 billion by 2029, growing at a CAGR of 4.20% during the forecast period (2024-2029).

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Problem Statement

  • In bicycle riding, the rider’s balance and momentum help to  maintain the stability of the bicycle while traveling along the path.
  • For disabled persons with single leg, it is a difficult task to balance and ride the bicycle. Hence the disabled person may face problem to bring back the pedal to the original position after a forward stroke, so applying force becomes a difficult task.

Technology

  • The present invention discloses a linear pedaling system

  • A sliding frame: includes a slider that produces a forward stroke upon the application of an external force.
  • A connecting rod: Slidably connected to the slider
  • A crank wheel:Includes a fixed pin
  • A slotted rod: Attached between a base frame and the connecting rod, Contains a central slot to accommodate the fixed pin
  • A sprocket wheel: Connected to the crank wheel through a chain, features a ratchet wheel mechanism enabling the rotation of the crank wheel in the reverse direction without opposing force

Key Features / Value Proposition

Technical Perspective:

The present invention includes a linear pedaling system and method which provides a larger amount of rotation of crank wheel in forward stroke, when compared to existing bicycles

Involves a method for linear pedaling which provides maximum rotation of more than 180 degree of a crank wheel in forward stroke, thereby the rotation of the crank wheel occurs with increased torque.

User Perspective:

  • Redesigns an existing typical cycle into a linear pedaling cycle for a single leg disabled person as well as for a normal person.
  • Capable of automatically induces a reverse stroke thus aiding the disabled person

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. JAYAGANTHAN

Department of Engineering Design

Intellectual Property

  • IITM IDF Ref. 2219
  • IN461262-Granted

Technology Readiness Level

TRL- 4

Technology Validated in Lab

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IDF No 1004 An Overhead Line and Equipment Inspection Device

An Overhead Line and Equipment Inspection Device

Categories for this Invention

Technology: Overhead line & equipment inspection device; Industry: Railways; Applications: Automated Inspection System;

Market: The global inspection machines market is projected to grow at a CAGR of 4.7 % during 2022 to 2027;

Image Gallery

Problem Statement

  • Generally, it is noted that the manual process of inspection of over headlines is very tedious and a time-consuming procedure.
  • An overhead line with faulty alignment can entangle with the running trains pantograph and break.
  • Further, Indian Railways do not have an automated inspection system to detect such faults and prevent such a failure.
  • Hence, there is a need to mitigate above challenges and present invention provides solutions by addressing above issues in efficient manner.

Technology

  • The present invention describes a system for inspection of pantograph overhead lines associated operably on railway electric traction system, which has pantographs mounted on the roof of the trains contacting the overhead suspended catenary delivering power to the electrically powered train.
  • The system includes
  1. a sensor being a depth sensor which is an infrared based vision camera;
  2. a motion sensor to identify and process the parameters of pantograph and overhead lines.
  • The parameters include a stagger, height of plurality of overhead lines, thickness of overhead lines, detection of spark at contact points of overhead lines with the pantograph, & pressure exertion of pantograph on the overhead lines. (Refer figures.1 & 2)
  • Said system is operationally associated with GPS receiver for identifying the GPS coordinates of the vehicle.

Key Features / Value Proposition

Technical Perspective:

  • The depth sensor and the motion sensor are enclosed in a casing and is mounted on any vehicle including electric train, railway engine, railway EMU, train, trolley bus, moving platforms.
  • The system is operationally associated with cloud-based data Centre which offers centralized data processing, analyzing & reporting system.
  • Mapping the measured parameter with GPS coordinates allows convenient maintenance.
  • Claimed  system can work during the night making it easier to integrate with the existence maintenance schedule of the railways which usually happens during the night due to low traffic.
  • Claimed device can work on trains travelling at speeds up to 120kmph.

Industrial Perspective:

  • Provides a hermetically sealed surgical tool assembly to connect to a disposable surgical tool tip end effector for a tele-operated surgical robot applicable in surgical units in the Hospitals/Medical Institution.
  • Completely automated inspection system right from data collection to reporting & storage, in effect saving time and increasing the efficiency of maintenance processes.
  • Total cost and marginal cost of manufacture is lower than other existing systems.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Inventors:

Mr. Vignesh Krishnakumar

Department of  Computer Science & Engineering;

Mr. Kishore Natarajan

Department of Ocean Engg.

Intellectual Property

  • IITM IDF Ref. 1004

  • IN Patent No: 435986

Technology Readiness Level

TRL- 4

Proof of Concept ready & validated

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IDF No 1350 Swirl Number Selection for Reduction of Various Forms of Jet Noise

Swirl Number Selection for Reduction of Various Forms of Jet Noise

Categories for this Invention

Technology: Jet noise suppressor in a jet engine;

Industry/Application: Automotive Industry; Aerospace, Aircraft Engine; Jet engine,

Market: The global jet engines market is projected to reach at a CAGR of 7.8% during the forecast period (2024-32).

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Problem Statement

  • The problem statement discussed in the present invention is how to suppress/reduces the significant noise in the jet engines in effective manner.
  • Hence, subject invention addresses the issue in efficient manner.

Technology

  • Present patent describes a device and method for reducing jet noise using co-axial flat/helix curve vane swirler for various swirl numbers.   
  • The method comprising the steps of:

  • A jet noise suppressor in a jet engine having a jet center longitudinal axis, comprising of :
  • a nozzle, a downstream end to discharge engine flow and a co-axial vane swirler of a suitable swirl number before the downstream end, wherein the swirl number (S) may be determined by the equation.
  • The number of vanes may be six and or less than or more than six.

Key Features / Value Proposition

  • The co-axial swirl device enhances the mixing between the jet fluid and surrounding ambient fluid and reduce or enhance the noise levels depending on the vane angles / swirl numbers.
  • Enhancement of the mixing and spread rates from the co-axial swirl device causes to mitigates the shock associated noise levels and complete elimination of screech ton.
  • The main jet noise sources turbulent mixing noise, shock associated noise,  screech tones, mach wave radiations  are mitigated by the claimed device.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof, K. Srinivasan

Department of Mechanical Engineering

Intellectual Property

  • IITM IDF Ref. 1350

  • IN Patent No. 454509 (Granted)

Technology Readiness Level

TRL-4

Technology validated in Laboratory

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IDF No 1401 Automated Steering Rack Centering System for Automobiles

Automated Steering Rack Centering System for Automobiles

Categories for this Invention

Category- Automobile & Transportation/ Robotics & Automation

Industry Classification:

  • NIC (2008)- 29101 Manufacture of passenger cars; 29102 Manufacture of commercial vehicles such as vans, lorries, over-the-road tractors for semi-trailers etc. 29301 Manufacture of diverse parts and accessories for motor vehicles such as …. steering wheels, steering columns and steering boxes etc. 28180 Manufacture of power-driven hand tools

Applications:

Steering rack centering in cars, can be modified for use in other applications such as heavy duty automobiles, off-road vehicles, ships, airplanes where centering of a symmetric steering mechanism is needed.

Market drivers:

Automobile Industry In India is estimated at USD 126.67 billion in 2024, and is expected to reach USD 187.85 billion by 2029, growing at a CAGR of 8.20% during the forecast period.

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Problem Statement

  • In the automobile manufacturing process the steering column rack is centered prior to installation of the steering wheel to ensure that it is positioned in a neutral rotary orientation when the vehicle is travelling straight.
  • Currently the centering of the steering rack is done manually by operators based on a combination of estimated number of turns and visual references. This process is prone to operator error and risks damaging the clock spring unit.
  • There is a need for an automated steering centering system that aids the operators, reduces process time and meets the process requirements

Technology

  • The invention relates to an automated steering rack centering system comprising a sophisticated handheld tool which brings the steering column into the centre or neutral or zero rotary orientation from any other angular position by single push button operation.
  • An electronic control unit (ECU) consisting of sensors and a microcontroller for running a steering centering program. The steering strokes the steering column to move the steering rack from a first end (right or left) to a second end (left or right) representative of a full stroke of the steering rack is measured by electronic control unit (ECU) through rotary encoder. The ends of steering rack are detected, when the current drawn by the electric motor reaches a predetermined Level.
  • The total stroke is measured by an ECU module through the rotary encoder and subsequently the steering column is rotated towards the center to a position that is one half of the steering rack stroke measured between the first and second ends.
  • The vehicle-specific, user selectable steering centering process includes the capability to select the vehicle model at the start of the centering process by entering the model code using an input device interfaced with the ECU module.

Key Features / Value Proposition

  • Compared to the conventional manual process of steering rack centering the invented automated process reduces scope of error as it less dependent on operator skill thus nearly eliminating operator error.
  • The known steering rack stroke corresponding to a particular vehicle model is already stored in the program in the form of encoder counts, thereby eliminating the need to sweep the steering rack through an entire stroke during the centering process.
  • The automated method avoids damage to the clock-spring unit that is coaxially installed between the steering wheel and steering column. Whereas, the conventional method of manual centering may result in damage of the clock-spring unit due to the random asymmetry in the position of the front axles prior to the centering process.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. P V Manivannan

Department of Mechanical Engineering

Intellectual Property

  • IITM IDF Ref.1401
  • IN 383113 Patent Granted

Technology Readiness Level

TRL 5

Technology Validated in Relevant environment

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IDF No 2775 An Internal Combustion Engine for a Vehicle with Minimal Rotational and Reciprocating Unbalanced Forces.

An Internal Combustion Engine for a Vehicle with Minimal Rotational and Reciprocating Unbalanced Forces.

Categories for this Invention

Category- Advanced Engine Management Systems, Automobile & Transportation

Applications – Motorcycles and Scooters, Portable Generators

Industry- Automotive, Heavy Machinery

Market – The global internal combustion engine market size is expected to reach USD 228 Billion in 2032, growing at a CAGR of 5%.

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Problem Statement

  • Small single cylinder internal combustion engines inherently produce high vibrations due to unbalanced forces from the rotating crankshaft and reciprocating piston.
  • These vibrations are transferred to the machine or vehicle, causing user discomfort.
  • Conventional balancing methods are ineffective for transparent or modified single cylinder engines with additional reciprocating masses, leading to inefficient operation.

Technology

Balanced Crankshaft and Auxiliary Shaft:

  • The engine design incorporates a crankshaft with a first counterweight and an auxiliary shaft with a second counterweight, both positioned near the bottom end of the block to balance the forces and reduce vibrations.

Opposite Rotation Mechanism:

  • The crankshaft and auxiliary shaft are coupled to a driving mechanism with gears that rotate in opposite directions, further aiding in balancing the engine and minimizing vibrations.

Integrated Design and Cavities:

  • The engine block includes two cavities with C-shaped profiles to accommodate the crankshaft and auxiliary shaft, ensuring proper alignment and structural integrity.

Key Features / Value Proposition

1. Enhanced Vibration Reduction:

  • Integrated counterweights on both the crankshaft and auxiliary shaft reduce engine vibrations significantly.

2. Optimized Engine Balance:

  • Parallel auxiliary shaft with counterweights balances reciprocating forces, ensuring smoother operation.

3. Increased Engine Longevity:

  • Reduced vibrations lead to less wear and tear, extending the engine’s operational life.

4. Improved Efficiency:

  • Opposite rotating shafts, coupled with a gear mechanism, enhance mechanical efficiency and performance.

5. Space-Efficient Design:

  • Engine block designed with C-shaped cavities for compact and efficient component placement.

6. Versatile Application:

  • Suitable for various vehicles, providing stable and reliable performance across different platforms.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Mayank Mittal,

Prof. Ramesh A

Department of Mechanical Engineering

Intellectual Property

  • IITM IDF Ref. 2775
  • IN 202441022308 – Patent Published

Technology Readiness Level

TRL – 4

Technology validated in lab scale.

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IDF No 2774 A Dual Fuel System and Method for Internal Combustion Engines

A Dual Fuel System and Method for Internal Combustion Engines

Categories for this Invention

Category- Advanced Dual-Fuel Internal Combustion Engine Systems, Automobile & Transportation

Applications– Automotive, Commercial Vehicles, Power Generation, Agricultural Machinery, Marine Propulsion, Off-Road Vehicles, Custom Engine Conversions, Hybrid Powertrains.

Industry- Automotive and Transportation, Energy and Power Generation, Off-Road and Specialty Vehicles

Market – Dual Fuel Engine market size is estimated to a readjusted size of USD 8706.2 million by 2028 with a CAGR of 21.7%. Based on Product Types the Market is categorized into Four-Stroke and Two-Stroke engines.

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Problem Statement

  • Existing internal combustion engine systems fail to optimize both fuel consumption and emissions simultaneously.
  • Current solutions focus either on fuel efficiency or emissions control, lacking a comprehensive approach.
  • There is a need for a reliable dual fuel system and method that addresses both performance enhancement and environmental impact.

Technology

  • The invention introduces a dual fuel system for internal combustion engines, combining a gaseous fuel delivery unit, an open Electronic Control Unit (ECU), and an eddy current dynamometer to optimize fuel consumption and reduce emissions.
  • The system uses real-time engine parameters to precisely control and adjust fuel delivery, ensuring an optimal air-fuel mixture and improved combustion efficiency.
  • Key components include mass flow controllers, a buffer chamber, air and gas filters, a mixing chamber, exhaust gas recirculation, and advanced pressure regulation mechanisms, all managed by a central controller for dynamic adjustments based on engine load.

Key Features / Value Proposition

Reduced Emissions:

  • Dual-fuel system with exhaust gas recirculation significantly lowers NOx emissions.

Optimized Combustion:

  • Precise air-fuel mixture control enhances fuel efficiency and combustion processes.

Fuel Flexibility:

  • Adaptable to multiple gaseous fuels like methane, ammonia, and hydrogen.

Dynamic Load Management:

  • Real-time engine performance optimization through Open ECU and Eddy Current Dynamometer.

Safety in Fuel Delivery:

  • Advanced safety mechanisms including Two-Stage Pressure Regulator and Shut-Off Valve.

Real-time Data Acquisition:

  • Sophisticated sensor and data systems enable real-time monitoring and control for enhanced responsiveness.

Off-Road Vehicles:

  • Utility vehicles, construction equipment, and off-road vehicles can integrate the dual-fuel system to reduce emissions and improve fuel economy during operation.

Custom Engine Conversions:

  • The technology can be adapted for custom engine conversions, enabling enthusiasts and specialty vehicle builders to upgrade 30 existing engines for improved performance and reduced environmental impact.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Mayank Mittal

Department of Mechanical Engineering

Intellectual Property

  • IITM IDF Ref. 2774
  • IN 202441010800 – Patent Published

Technology Readiness Level

TRL – 4

Technology validated in lab scale.

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IDF No 2720 A System and Method for Investigating In-cylinder Flow and Combustion in Gasoline Direct-injection Optical Engine

A System and Method for Investigating In-cylinder Flow and Combustion in Gasoline Direct-injection Optical Engine

Categories for this Invention

Category- Automotive Engine Diagnostics, Automobile & Transportation

Applications – Gasoline Direct-Injection Engine, Alternative Fuel Engine, Hybrid and Electric Vehicle

Industry- Automotive, Hybrid and Electric Vehicles

Market – Global gasoline direct injection (GDI) device market size is expected to reach $13.79 Bn by 2028 at a rate of 12.4%CAGR.

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Problem Statement

  • The need to boost power, improve fuel economy, and minimize emissions in small-bore GDI engines for two and three-wheelers.
  • Conventional diagnostic tools are unsuitable for the harsh combustion chamber environment, hindering in-cylinder flow investigations.
  • Existing optical engines face practical constraints and significant geometric alterations, limiting their effectiveness for small-bore GDI engines.

Technology

Enhanced Optical Engine System:

  • The invention introduces a sophisticated system and method for investigating in-cylinder flow and combustion in gasoline direct-injection (GDI) optical engines. It features a transparent unit, including a transparent cylinder and piston top, enabling real-time optical access to observe combustion processes and flow dynamics within the combustion chamber.

Innovative Visualization Components:

  • The system utilizes a combination of lasers, high-speed cameras, and a mirror assembly to capture detailed, multi-angle views of in-cylinder processes. This allows for comprehensive investigations of tumble and swirl planes, aiding in the understanding and optimization of engine performance and emissions.

Robust and Adaptable Design:

  • The engine design incorporates durable materials such as quartz glass and aluminum alloys to withstand high temperatures and harsh conditions. The support unit, with slotted support cylinders and poles, ensures stability and precise alignment of transparent components for accurate and consistent observations

Key Features / Value Proposition

Real-Time Optical Access:

  • Transparent cylinder and piston top provide real-time visualization of in-cylinder combustion processes.

Advanced Visualization Tools:

  • Integration of high-speed cameras and laser units enables detailed multi-angle observation of flow dynamics.

Durable and Versatile Design:

  • Engine components made from robust materials like quartz glass and aluminum alloys withstand high temperatures and harsh conditions.

Comprehensive Data Collection:

  • Optical accessibility combined with computer vision technology facilitates precise data extraction and analysis.

Adaptability for Various Applications:

  • Suitable for gasoline, alternative fuel engines, hybrid electric vehicles, aerospace, marine engines, and more.

Enhanced Research Capabilities:

  • Supports the development of advanced computational models and innovative solutions for engine performance and emissions reduction.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Mayank Mittal

Prof. Ramesh A

Department of Mechanical Engineering

Intellectual Property

  • IITM IDF Ref. 2720
  • IN 202341073433 – Patent Published

Technology Readiness Level

TRL – 4

Technology validated in lab scale.

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IDF No 1256 Mixture Preparation Unit for Port Fuel Injected Engines

Mixture Preparation Unit for Port Fuel Injected Engines

Categories for this Invention

Category – Advanced Fuel Injection Systems, Automobile & Transportation

Applications– Passenger Vehicles, Commercial Vehicles, Motorcycles and Scooters

Industry- Automotive, Engine Component Two-Wheeler Sector: Motorcycles, Scooters, Mopeds

Market – Automotive Fuel Injector Market is expected to reach an estimated $15.4 billion by 2030 with a CAGR of 5.8% from 2024 to 2030.

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Problem Statement

  • Conventional fuel injection systems in gasoline engines struggle with incomplete fuel atomization and evaporation, particularly under cold start conditions.
  • This results in poor fuel economy, increased emissions, and reduced transient response due to inadequate fuel vaporization.
  • The proposed solution integrates an ultrasonic atomizer with port fuel injectors to improve fuel atomization and evaporation, addressing the shortcomings of existing systems.

Technology

  • The proposed technology integrates an ultrasonic atomizer with conventional low-pressure port fuel injectors to enhance fuel atomization and evaporation, addressing issues like incomplete combustion and poor fuel economy, especially during cold starts.
  • By mounting the ultrasonic atomizer in the intake manifold and adjusting its position dynamically, the system optimizes fuel vaporization and charge cooling, resulting in improved volumetric efficiency and lower emissions.
  • Experimental testing demonstrates the system’s effectiveness in atomizing fuel efficiently, with most fuel droplets atomized within 15 milliseconds, offering better transient response and mixing compared to traditional port fuel injection systems.

Key Features / Value Proposition

Enhanced Fuel Atomization:

  • Integrates ultrasonic atomizer with port fuel injectors for superior fuel atomization, optimizing combustion efficiency.

Improved Cold Start Performance:

  • Mitigates cold start issues by ensuring rapid evaporation of fuel droplets, enhancing engine responsiveness in low-temperature conditions.

Optimal Fuel Distribution:

  • Dynamically adjustable atomizer position in the intake manifold ensures uniform fuel distribution, maximizing engine performance across operating conditions.

Cost-Effective Solution:

  • Utilizes existing port fuel injection infrastructure, offering a cost-effective upgrade path for enhancing engine efficiency and reducing emissions.

Reduced Emissions:

  • Enables more precise control of air-fuel mixture, resulting in lower emissions and compliance with stringent environmental regulations.

Seamless Integration:

  • Compatible with various engine configurations, providing an easy-to-implement solution for automotive manufacturers seeking to enhance fuel economy and performance.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Anand T. N. C

Department of Mechanical Engineering

Intellectual Property

  • IITM IDF Ref. 1256
  • IN 357291- Patent Granted

Technology Readiness Level

TRL – 5

Technology validated in relevant environment.

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IDF No 969 Piezo-electric, Ultrasonic, Annular Surface Injection for Emission Reduction and Better Control in Engines

Piezo-electric, Ultrasonic, Annular Surface Injection for Emission Reduction and Better Control in Engines

Categories for this Invention

Category – Advanced Fuel Injection Systems, Automobile & Transportation

Applications– Passenger Vehicles, Commercial Vehicles, Motorcycles and Scooters

Industry- Automotive, Engine Component Two-Wheeler Sector: Motorcycles, Scooters, Mopeds

Market – Automotive Fuel Injector Market is expected to reach an estimated $15.4 billion by 2030 with a CAGR of 5.8% from 2024 to 2030.

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Problem Statement

  • Current ultrasonic and micro-nozzle fuel injectors often struggle with precise control over droplet size and spray penetration, especially at low pressures.
  • Existing ultrasonic fuel injectors are often too large to be effectively integrated into small engines, limiting their application.
  • There is a need for a more cost-effective and easily manufacturable injection system that can deliver precise atomization for diverse engine types and sizes.

Technology

  • The invention employs piezoelectric ultrasonic multi-hole nozzles to achieve fine fuel droplet sizes (<10 microns), ensuring rapid vaporization and reducing wall film formation, leading to lower emissions and improved transient response.
  • The system is electronically controlled, allowing precise fuel metering based on engine conditions, and eliminates the need for high-pressure fuel pumps, making it more efficient and suitable for small engines.
  • The invention allows for both homogeneous and stratified combustion by strategically activating injectors around the air inlet pipe, optimizing fuel-air mixing for various engine loads and improving fuel economy.

Key Features / Value Proposition

Precise Fuel Metering:

  • Electronic control of fuel injection based on engine conditions ensures accurate and efficient fuel usage.

Superior Atomization:

  • Piezoelectric ultrasonic multi-hole nozzles produce fine droplets (<10 microns) for rapid vaporization and reduced emissions.

Enhanced Transient Response

  • Close-proximity injection minimizes wall film formation, leading to quicker engine response and lower hydrocarbon emissions.

Pump-Free Operation:

  • Gravity-fed fuel delivery eliminates the need for high-pressure pumps, reducing system complexity and power consumption

Versatile Combustion Modes:

  • Capability to switch between homogeneous and stratified combustion improves fuel economy and engine performance across various loads.

Compact and Adaptable Design:

  • Surface injectors with large injecting surfaces are easily integrated into small engines, offering a practical solution for diverse applications.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Anand T. N. C

Department of Mechanical Engineering

Intellectual Property

  • IITM IDF Ref. 969
  • IN 326643 – Patent Granted

Technology Readiness Level

TRL – 5

Technology validated in relevant environment.

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IDF No 2532 A System and Method for a Heat Transfer Device with enhanced efficiency and thermal management

A System and Method for a Heat Transfer Device with enhanced efficiency and thermal management

Categories for this Invention

Technology: System and Method for a Heat Transfer Device;

Industry & Applications: Petrochemical, Electric Power & Metallurgy, Shipbuilding Industry

Market: The global heat transfer equipment Market is projected to grow $21.40B at a CAGR of 4.4% during the period (2024-31).

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Problem Statement

  • Generally, thermal management plays a vital role in maintaining optimum operating temperatures for components such as lithium-ion batteries in electric vehicles, where excess heat can negatively impact performance and lifespan.
  • Further, existing systems do not succeed in adequately addressing the heat dissipation requirements of these advanced technologies and often fall short of efficiently managing the high heat fluxes generated by modern electronic devices.
  • Other existing systems have tried to address said problem.
  • Present invention addresses above issues in efficient manner.

Technology

  • Present invention describes a heat transfer device and method designed for efficient thermal management & high heat dissipation.
  • (Refer figs 1 & 2)
  • It consists of a flat plate with mini channels forming a closed loop for a working fluid to flow through.
  • A heat dissipation unit is connected to the flat plate to transfer heat to the environment.
  • The mini channels have a super hydrophilic coating to enhance thin film evaporation & boiling heat transfer.
  • The device further comprises a heat source & the mini channels which can have different shapes. (Refer fig 3)
  • A cover plate is attached to the flat plate to create a vacuum-tight seal. There’s also a port for filling and evacuating the working fluid & a sensor unit to monitor temperature & pressure.
  • Various working fluids can be used.

Key Features / Value Proposition

Technical Perspective:

Efficient Techniques:

  • The claimed invention enabling enhanced performance, improved reliability, and extended lifespan for electronic components and energy storage systems.
  • Facilitates improved heat dissipation & thermal regulation in energy-intensive devices.

Heat Transfer Device:

  • The claimed heat transfer device that utilizes liquid-vapour phase change, such as boiling and condensation, for efficient heat transfer.

Improved Performance:

  • Enhance the overall performance and reliability of electronic components and systems by effectively managing their thermal characteristics.

Other Key Features:

  • Additional features like fins, thermal paste, & different types of heat dissipation units can be included.
  • The materials used for the device are typically copper or aluminum.
  • The inner surface of the mini channels which is coated with a super hydrophilic coating to facilitate thin film evaporation and improve boiling heat transfer process occurring within the mini channels

Test Results (Experimental Data)

  • A significant reduction in overall resistance (by 62%) and temperature (by 53ºC) when tested at 200W-240W.

Industrial Perspective:

Utility:

  • Provides a versatile heat transfer device that can be implemented in various applications, such as electronic devices, electric vehicles, & other energy-intensive systems.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Pallab Sinha Mahapatra

Prof. Arvind Pattamatta

Department of Mechanical Engineering.

Intellectual Property

  • IITM IDF Ref. 2532

  • IN Patent No. 511897 (Granted)

Technology Readiness Level

TRL-4

Proof of Concept ready, tested and validated in Laboratory

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IDF No 1643 Artemis: Railroad Crack Detection Robot

Artemis: Railroad Crack Detection Robot

Categories for this Invention

Technology: Railroad Crack Detection Robot;

Industry: Railway Industry,

Application: Railway Industry;

Market: The global rail flaw detection robot market is projected to grow at a CAGR of 7.10% during 2024-2030.

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Problem Statement

  • The conventional maintenance of the railway tracks, it become highly difficult and unreasonably costly to manually go and check for cracks in railway tracks.
  • Further if it left undetected, which may lead to derailments.
  • Derailments are a serious challenge for railways and cause great loss of life .
  • Hence, it is needed to address the issues.
  • Present invention addresses above challenges & provide solutions efficiently.

Technology

  • The present invention describes a non-destructive, non-interrupting rail road continuously operable inspection system for detecting defects in a rail track.
  • Said non-destructive, non-interrupting continuously operable inspection method for detecting defects in a rail track.
  • The Robot travel along a track, & using ultrasound technology, infrared technology, & eddy current based sensors, it would detect crack.

  • During operation, Robot reaches the earmarked station, and share data which helps to know exactly where the cracks located for corrective measures. 

  • The robot can move on the inner portions of the railway tracks in such a way that railway locomotives can move from above on the same track.
  • For achieving this feat, the axes of the wheels are aligned vertically.
  • To move above the fish plates, the use of custom made spring suspension system are incorporated., Further, for the stability of the robot, there are six wheels used along with six suspensions incorporated.(3 wheels on either side) (Refer Fig 1A)

Key Features / Value Proposition

Technical Perspective:

  • Uniqueness in the Robot Design, therefore the robot can be integrated with the existing railway infrastructure easily.
  • Said Robot can move on the inner portions of the railway tracks in such a way that railway locomotives can move from above on the same track.
  • The system comprises of a carriage base means adapted for being self propelled within a two-rail track.
  • A plurality of sensors & the most preferred is an array of ultrasonic, infrared sensors, eddy current based sensors & transducers in between its tires which roll along a rail web adapted for transmission & reception of ultrasonic beams into and from the at least one rail for detection of defects within the rail.
  • The system also includes a data acquisition means in communication with the plurality of sensor means.
  • The Methods used by the railways for accident deterrence cause disruptions in the regular working of the Indian Railways, causing losses.
  • Provide real time solution in terms of real time transmission whenever a crack is detected.
  • The transmitted message includes location of the crack & the time of detection.
  • Facilitate GSM sim module which works on cellular network, alternatively,

-as a failsafe(in case of network errors) measure the location of the cracks in a SD card using a microcontroller SD card shield.

  • Eliminates visual inspection & manual inspection, & save time, secure process, avoid the risk of human lives.

Industrial Perspective:

  • The robot design facilitates the addition & usage of equipment for the main purpose (crack detection) as well as for secondary purposes like surveillance.
  • This cost-effective design is also completely modular for easy maintenance of the robot.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Inventors:

Shashwat Kumar Sahoo

Kavan Paresh Salva

Anoubhav Agarwal

Department of  Biotechnology

Yash Deepak Patil

Department of Civil Engineering

Intellectual Property

  • IITM IDF Ref. 1643

  • IN Patent No: 460037

Technology Readiness Level

TRL-4

Technology validated in Laboratory

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IDF No 1710 A Sensing System for Aiding Vehicle Alignment for Power Charging and A Method thereof

A Sensing System for Aiding Vehicle Alignment for Power Charging and A Method thereof

Categories for this Invention

Technology: Vehicle Alignment during power charging

Category: Assistive, Test Equipment & Design Manufacturing

Industry: Automotive/Transportation

Application: Electric Vehicle

Market: The global market size was reached USD 255.54 billion in 2023 and is projected to hit around USD 2,108.80 billion by 2033 with a notable CAGR of 23.42% from 2024 to 2033.

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Problem Statement

  • The Automobile Industry is transitioning to Electric Vehicles (EVs) to reduce fuel consumption, but charging should be facilitated for uninterrupted operation, despite the smooth operation of these vehicles.
  • Charging points are now installed in parking areas to ensure smoother, longer-lasting electric vehicle (EV) charging.
  • An Inductive Power Transfer System is one option, but for optimal efficiency, the primary coil should align with the secondary coil attached to the vehicle pad.
  • EV alignment schemes use radio or magnetic positioning, but radio-based methods increase system complexity.
  • Magnetic positioning-based schemes are less complex, requiring lower power level excitement.
  • There is a need for the sensing system for aiding vehicle alignment.

Technology

Key Features / Value Proposition

Techniques

  • Measurement and control circuit connected to secondary coil and three sensing coils via at least two relays.
  • Uses Single Pole Double Throw (SPDT) relays.
  • Relays change position to predefined position.

Effect of Vertical Gap during alignment

  • Unaffected by vertical gap changes between charging pad and vehicle pad.

Performance & Cost

  • Performance unaffected by metallic vehicle parts.
  • Low-cost, dust-resistant sensing system.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Boby George

Department of Electrical Engineering.

Intellectual Property

  • IITM IDF Ref. 1710
  • Patent No: IN 508487

Technology Readiness Level

TRL-3

Experimental proof of concept;

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IDF No 2074 Fuel Injector with Cartridge based Heating Element

Fuel Injector with Cartridge based Heating Element

Categories for this Invention

Technology: Fuel Injector with Cartridge based Heating Element

Category: Automobile & Transportation

Industry: Automotive

Application: IC Engine

Market: The global market starting at USD 68 Billion in 2023, the “Automotive Fuel Injector Market” is expected to soar to USD 104.23 Billion by 2031, with an impressive compound annual growth rate (CAGR) of 6.29% from 2024 to 2031.

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Problem Statement

  • The Transportation sector’s reliance on petroleum-based fuels contributes to poor air quality.
  • Compression Ignition (CI) engines aim to use cleaner, renewable fuels like natural gas, propane, methanol, hydrogen, reformulated gasoline, and biodiesel.
  • Biodiesel is a promising renewable fuel for automotive engines due to its low greenhouse gas emissions, complete combustion, and energy density.
  • However, its effective utilization in diesel engines is limited due to its poor physical properties, which affect fuel-air mixture preparation and homogeneity.
  • There is a need for  suitable fuel vaporization technique that is economical, operates with less energy input and compatible with high viscous, low volatile biodiesel fuels.

Technology

Key Features / Value Proposition

Efficiency

  • Uses flash heating of the high viscous fuel thereby increasing the efficiency of fuel-air mixing process and spray characteristics.

Compatible of fuels

  • Heated tip injector of the present invention is compatible with for all 15 types of liquid fuels.

Retrofittable

  • electromagnetic fuel injector fitted with cartridge heater (123) is retrofittable to the existing commercial-off-the-shelf direct fuel injector.

Controlling of temperature

  • the temperature of the said cartridge heater (123) is controlled by means of an external circuit to avoid excessive heating.

Maintaining of fuel supply

  • the fuel supply is maintained at a constant volume based on the capacity of the said carved fuel passage (127) and the duration of the nozzle
  • lift deciding the amount of fuel being injected into the fuel injection system.
  • appropriate for vapour injection avoiding restricted fuel supply
  • cartridge heater (123) is positioned not to interfere with the electromagnetic solenoid actuation system

Viscosity Properties

  • fuel inside the said carved fuel passage (127) results in lower viscosity thereby enabling homogeneous charge preparation with least input of electrical energy

plunger (124)

  • electromagnetic solenoid plunger.

cartridge heater shape

  • spindle shape

 

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. K Anand

Department of Mechanical Eng.

Intellectual Property

  • IITM IDF Ref. 2074

  • Patent No: IN 539702

Technology Readiness Level

TRL-4

Experimentally validated in Lab;

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IDF No 1262 Starting A Four- Stroke Internal Combustion Engine

Starting A Four- Stroke Internal Combustion Engine

Categories for this Invention

Category- Advanced Engine Management Systems, Automobile & Transportation

Applications – Automotive, Agricultural Equipment: Tractors and Harvesters.

Industry- Automotive, Heavy Machinery

Market – The global internal combustion engine market size is expected to reach USD 228 Billion in 2032, and register a revenue CAGR of 5%.

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Problem Statement

  • Efficient conversion of chemical energy to mechanical energy in four-stroke internal combustion engines.
  • Optimization of air-fuel mixture intake, compression, and combustion processes.
  • Further, improvement in fuel injection and ignition systems for better engine starting and performance.

Technology

  • The present invention relates to a four-stroke internal combustion (IC) engine and, in particular, to starting of the four-stroke IC engine.

Engine Start in Cold Conditions:

  • The method uses multiple compression strokes to incrementally increase the temperature of the air inside the cylinder, aiding engine start in cold conditions without external devices.

Collection Chamber Utilization:

  • Compressed air is routed to a collection chamber after each compression stroke, and re-compressed in subsequent strokes until it reaches a threshold starting temperature for ignition.

Controller and Sensors:

  • A controller, coupled with temperature sensors, monitors and manages the compression cycles and valve operations to ensure the air reaches the required temperature for starting the engine.

Key Features / Value Proposition

Enhanced Cold Start Performance:

  • Utilizes multi-stage compression to ensure reliable engine starts in low temperatures without external aids.

Fuel Efficiency

  • Optimizes initial combustion conditions, reducing the need for excess fuel during start-up.

Reduced Emissions:

  • Improved combustion efficiency minimizes emissions during engine start, aligning with stringent environmental regulations.

Integrated Control System:

  • Employs advanced sensors and a controller to precisely manage compression cycles and temperatures.

Durability and Longevity:

  • Minimizes wear and tear associated with cold starts, enhancing engine longevity.

Scalability:

  • Applicable to various engine types and sizes, making it versatile across different market segments.

Cost-Effectiveness:

  • Eliminates the need for additional starting aids, reducing overall engine and maintenance costs.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Ramesh A

Department of Mechanical Engineering

Intellectual Property

  • IITM IDF Ref. 1262
  • IN 377679 – Patent Granted

Technology Readiness Level

TRL – 4

Technology validated in lab scale.

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IDF No 2196 Wireless Charging Unit Including Tunnelling Magnetoresistance Sensors

Wireless Charging Unit Including Tunnelling Magnetoresistance Sensors

Categories for this Invention

Technology: Tunnelling Magneto Resistance (TMR) sensors for detecting type of charging pads.

Category: Wireless charging

Industry: Automotive

Application: Electric Vehicle

Market: The global market size of the electric vehicle (EV) market is projected to grow from $500.48 billion in 2023 to $1,579.10 billion in 2030 at a CAGR of 17.8% in forecast period, 2023-2030.

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Problem Statement

  • Environmental concerns over fossil fuel-operated ICE vehicles have sparked interest in electric vehicle (EV)-based transportation infrastructure.
  • EVs are environmentally sustainable due to their independence from carbon-based fuel, eliminating carbon by-product emissions.
  • However, effective charging technologies are needed to address safety, operational costs, and driving range concerns.
  • Inductive Power Transfer (IPT) has gained popularity due to its improved safety and convenience, but conventional wireless charging units struggle to identify charging pad types and differentiate between chargeable devices and non-chargeable metallic objects, leading to power wastage.
  • A wireless charging unit is needed to address these issues.

Technology

  • The Proposed wireless charging unit Tunnelling Magnetoresistance (TMR) sensors, a system that transmits wireless power to a secondary pad of a wireless chargeable device.
  • The Unit consists of a
  • Primary pad with coils,
  • A sensor pad above it, and
  • A plurality of TMR sensors positioned at different locations to identify the type of secondary pad by sensing changes in magnetic field.
  • The Primary Pad can be a
  • Bipolar Pad (BPP), Circular Pad (CP), or Double-D Pad (DDP).
  • wherein the magnetic field is produced by the one or more primary coils  of the primary pad.
  • The wireless charging unit can detect the presence of a metallic object in front of the primary pad.

Key Features / Value Proposition

  • Wireless Charging Unit for EV Applications.
  • Automatically detects and identifies secondary pad in EVs.
  • Switches charging pad mode based on secondary pad type.
  • Detects metallic objects to prevent accidental activation.
  • Utilizes frequency bifurcation and magnetic field change pattern for pad detection and identification.
  • Requires no expensive components and can be easily integrated into BPP pads.
  • Based on magnetic sensing, less affected by dust, snow, oil, and humidity.
  • Can transfer power to a bipolar pad primary, circular pad, or double-D pad secondary.
  • Prototype sensor system integrates TMR sensors for magnetic flux density change.
  • Tested in detail to identify secondary pad type under various conditions.

Questions about this Technology?

Contact For Licensing

sm-marketing@imail.iitm.ac.in
ipoffice2@iitm.ac.in

Research Lab

Prof. Boby George

Department of Electrical Engineering

Intellectual Property

  • IITM IDF Ref. 2196
  • Patent No: IN 536149

Technology Readiness Level

TRL-4

Experimentally validated in Lab

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